2021-2022 Ford F-150s Recalled Over Possible Driveshaft Fracture

Ford is announcing a recall on nearly 185,000 F-150 pickups from the 2021-2022 model years in the U.S. because the driveshaft could fracture. More specifically, we’re talking about Crew Cab units with four-wheel drive and the 302A package.

Transport Canada has yet to say how many units are affected by the recall on this side of the border.

As a result of “inadequate adhesion,” the underbody heat and noise insulators “may loosen and contact the aluminum driveshaft,” Ford explains. Over time, the marking and scoring that occurs to the driveshaft causes heat buildup and a material thickness reduction of the aluminum driveshaft, which could ultimately lead to a fracture. 

In such event, the truck could lose motive power while driving or move unintentionally while left in Park.

Photo: Ford

So far, 27 broken driveshafts on 2021-2022 F-150s are "potentially related" to this problem. The good news is that no injuries or deaths have been reported, but it’s still a bit alarming to see a broken driveshaft on brand new or nearly-new models.

If you hear some rattling, clicking or clunking noise coming from under the vehicle, or if you spot loose or hanging insulators, watch out. Affected owners will receive a letter this winter asking them to take their F-150 to a Ford dealer for an inspection.

New attachment features will be added to the underbody insulators to ensure the insulation remains where it should be. If there is any damage to the driveshaft, it will be repaired or replaced as needed at no cost.

Watch: Miranda Lightstone Drives the 2021 Ford F-150 Lariat PowerBoost

Share on Facebook

More on the subject

NewsFord F-150 Hit With Oil Consumption Class Action Lawsuit in Ontario
The Ford F-150 is the target of a new class action lawsuit due to alleged defects in the 5.0-litre “Coyote” V8 engine that are said to result in excessive oil consumption. The lawsuit was filed in the Ontario Superior Court of Justice by McKenzie Lake Lawyers on behalf of William …
RecallsFord to Recall 700,000 Vehicles in North America
Ford is issuing a safety compliance recall that affects approximately 700,000 vehicles across North America including 76,566 in Canada. Apparently, there is insufficient electrical conductivity within the printed circuit board internal to the rear-view camera, causing the latter to intermittently display a blank or distorted image. Affected vehicles include the …
Test Drives2021 Ford F-150 Lariat PowerBoost: For that Added Pick-Me-Up
There’s never been an F-150 I didn’t like. Truth be told, pickups are not my lifestyle choice of vehicle, but I definitely don’t dislike my weeks behind the wheel of said vehicles. Sure, they are large and generally heavy on gas, but they are so incredibly practical (even for the …
News2021 Ford F-150 to Add New Options Making Towing and Hauling Easier
Full-size pickups are huge business and manufacturers are seemingly always working on improving their offerings, even in the middle of a model year. The all-new 2021 Ford F-150 , which hit the market late last year with a host of innovative features, is about to add three options that will …
NewsPatent Filings Confirm Ford’s Upcoming Multi-Function Tailgate
The Ford F-150 may be the best-selling vehicle in North America, but there’s always room for improvement, and it could take a page from some of its competitors when it comes to the tailgate. Unlike the Honda Ridgeline , Ram 1500 , Chevrolet Silverado and GMC Sierra , Ford’s full-size …
News2023 Ford F-150 Rattler Brings Off-Road Fun to the Masses
Pickup and off-road driving enthusiasts have a number of options when it comes to the Ford F-150 including FX4 Off-Road and Tremor packages and of course the fearsome F-150 Raptor . The company feels the need to add one more. Meet the 2023 F-150 Rattler, a new entry-level model with …
RecallsOil Leaks, Faulty Trailer Brakes Lead to Two Major Ford Recalls
Ford is announcing two new recalls that affect more than three quarter million vehicles in the U.S., most of them having just left the assembly plant. More than 133,000 units in Canada are affected, as well. First, some 2020-2022 Ford Escape and 2021-2022 Bronco Sport SUVs equipped with the turbocharged …
RecallsFord Recalls Nearly 3 Million Vehicles to Fix Shift Cable Issue
Ford has issued 38 recalls so far this year—the most by any manufacturer—according to data from the National Highway Traffic Safety Administration (NHTSA) in the U.S. The latest one, announced today, affects more than three million vehicles in North America including 394,000 in Canada. The list of affected models includes …
RecallsFord Recalls More F-150s With a Driveshaft That May Fall Off
Ford has announced another recall affecting the new F-150 , more specifically 11,349 units covering the 2021-2022 model years in Canada. The problem comes from the insulators under the truck which may have been improperly installed. As a result, they could loosen and damage the driveshaft. If this happens, the …
RecallsBeware of Decade-Old Ford F-150s With This Major Transmission Issue
A fairly alarming transmission issue has been found on decade-old Ford F-150 pickups, more specifically 2014 models. The U.S. National Highway Transportation Safety Administration (NHTSA) opened an investigation in March after getting multiple complaints from owners. It is now requiring the automaker to recall over 550,000 units across the country …